Pharmaceutical Fermentation tanks with mixing system

Product Description:

The Pharmaceutical Fermentation Engineering is a comprehensive system consisting of a fermentation tank, air treatment system, steam purification system, electrical control system, constant temperature system, piping, valves, auxiliary systems, sensors, and primary instrumentation system, lower-level control system (on-site PLC control system, secondary instrumentation), upper-level control system, and a frame etc.Sinowin industry supply these industry stainless steel and sanitary facilities for the Pharmaceutical Fermentation Engineering more than 10 years.

Technical Specifications:

- Nominal Volume: 100-1000L-10T

- Liquid Filling Coefficient: 65-80%, 70% suitable

- Tank Configuration: Special 304 stainless steel material

- Stirring System: Top-entry mechanical stirring system; sterile mechanical seal system

- DC stirring motor for easy disassembly and off-site sterilization

- Equipped with 2 layers of straight blades, a primary efficient defoaming paddle; optional inclined blades, curved blades, axial flow paddle, etc.

- Stepless speed regulation, digital setting of rotation speed control

- Structure: Benchtop fermentation tank, compact and elegant design, easy operation

- Aeration System: Deep aeration, equipped with stainless steel ring distributor

- Glass rotor flowmeter display, pressure gauge display, manual valve for flow adjustment

- Equipped with high-efficiency sterilization filter from PALL, filtration accuracy of 0.2μm

- Requires external compressed air, equipped with high-quality water removal and stable pressure device for continuous and stable gas supply

- Optional mass flow controller for automatic control of air flow

- Temperature Control: Online detection, digital setting, automatic/manual control

- German Pt-100 temperature probe and digital temperature meter

- Built-in electric heating device and external cooling water for automatic temperature control

- pH Control: Online detection, automatic adjustment with 1 or 2 peristaltic pumps for adding alkaline or acid solution

- Import Swiss Mettler/Hamilton pH electrode, suitable for high-temperature steam sterilization

- Dissolved Oxygen (DO): Online detection, range 0-* or 0-200%

- Import Swiss Mettler/Hamilton DO electrode, suitable for high-temperature steam sterilization

- Optional linkage control with rotation speed

- Feeding Control: Standard 1 peristaltic pump for time-proportional feeding, cumulative display and recording of feed volume

- Defoaming Method: Conductive foam electrode, automatic alarm for abnormal foam conditions

- Standard 1 peristaltic pump for automatic/manual addition of defoaming agent, cumulative display and recording of addition volume

- Control System: Industrial-grade bio control system, Siemens PLC controller, 32-bit color touch screen interface, fully functional and stable operation

- Optional Type A simplified instrument control system

- Sterilization Method: Off-site or on-site sterilization (our company can provide stainless steel inner cylinder fully automatic vertical autoclave)

- Optional Accessories:

1. Multi-channel feeding

2. Feeding weighing

3. Oxygen-enriched bypass

4. Online detection of oxidation-reduction potential

5. Automatic detection and control of air flow rate

6. Cumulative gas production measurement system, instantaneous gas production rate system

7. Online detection of exhaust gas CH4, O2, CO2 content

8. Online detection of methanol (ethanol) content

9. Online detection of glucose, specific amino acids

- Equipment Features: Off-site/on-site sterilization, safe and reliable, accurate culture medium concentration; clear observation, special mechanical seal, reliable sealing; strong stirring power, clear observation, easy disassembly; convenient to use. It can even adapt to coarse mash culture media.

Advantage：

1. Key Features:

- Consists of fermentation tanks, air treatment system, steam purification system, electrical control system, temperature control system, sensors, and more

- Special 304 stainless steel material for tank body

- Top-entry mechanical agitation system with sterile sealing system

- Adjustable stirring speed and efficient defoaming capabilities

2. Superior Technology:

- Nominal volume ranging from 100-1000L-10T

- High liquid loading capacity with configuration for 65-80% loading

- Compact and aesthetically pleasing design for easy operation

- Deep aeration system with stainless steel ring distributor and efficient sterilizing filters

- Precise temperature control with digital settings and automatic/manual control

- pH control through peristaltic pumps for alkaline or acidic adjustment

3. Optional Advanced Features:

- Multi-channel feeding

- Weight-based feeding

- Oxygen enrichment bypass

- Online detection of oxidation-reduction potential

- Automatic air flow detection and control

- Integrated systems for gas production and production rate monitoring

- Online detection of CH4, O2, CO2 in exhaust gas

- Online detection of methanol (ethanol) content

- Online detection of glucose and specific amino acids

4. Material and Durability:

- Made of specialized 304 stainless steel material for durability and safety

- Sealed with special mechanical seals for reliable operation

- Powerful agitation capabilities and easy dismantling

5. Applications and After-Sales Support:

- Ideal for pharmaceutical fermentation processes

- Accurate cultivation base concentration for various types of fermentations

- Clear and efficient observation

- Convenient to use and suitable for coarse broth cultivation