Vacuum Emulsifying Machine

The Emulsifier Machine is a commonly used operational unit in the dairy, chemical, food, and pharmaceutical industries. It is designed to transform two immiscible liquids (typically water and oil) into a uniformly distributed liquid-liquid dispersive system, known as an emulsion. Based on the theory of emulsion stability, the formed dispersive system should maintain a relatively stable state for a long period of time, requiring the droplets to be as small as possible, typically less than 10 um.Sinowin industry designed and manufactured the Emulsifier Machines based on the above principle. They utilize a high-speed rotating rotor system and a corresponding wall-scraping agitation system to provide the necessary mechanical energy to mix one phase into the other. Through the deformation and rupture of large droplets, the diameter of the droplets continuously decreases until a uniform emulsification process is achieved.

Product Description:

- The emulsifying glass cover is automatically lift-up, and the main tank can be flipped and tilted.

- The emulsifying tank is equipped with a high shear homogenizer and a counter-rotating scraper agitator with a 4mm Y gap.

- Equipped with two pre-processing tanks, one for water phase and the other for oil phase.

- The pre-processing tanks are equipped with a high-speed dispersing system.

- The system comes with a vacuum system, allowing materials from the pre-processing tanks to be drawn into the emulsifying tank under negative pressure.

- The inner and outer surfaces of the tank body are mirror polished, meeting sanitary requirements.

- Heating is achieved through electric heating with interlayer, ensuring uniform heat transfer and high temperature control accuracy. The system also has a cooling function with water circulation.

- Control can be done using buttons or PLC, making it simple, clear, and user-friendly.

Advantages：

- Suitable for high viscosity materials, with a maximum viscosity of up to 80,000 MPa·s.

- Excellent emulsifying effect, resulting in stable emulsions with droplet size usually smaller than 5μm.

- The main tank can be emptied by tilting or through a bottom valve.

- The equipped vacuum system can create a vacuum degree of -0.093 MPa inside the emulsifying tank.

- The parts directly in contact with the materials are made of high-quality 316 stainless steel.

- Heating temperature is controlled by PID, providing rapid heating and high temperature control precision.

- An insulated layer is placed on the outer side of the heating interlayer to prevent burns to the operator.

- The entire series is equipped with LED lighting inside the tank and an observation hand hole with a scraper.

- The structure is designed for easy cleaning and maintenance.

- The equipment is equipped with various safety and protection mechanisms to minimize the risk of injury to personnel and accidental damage to the equipment.

- Customization of additional functionalities is available.

Key Features:

1. Superior Emulsification: The Vacuum Emulsifying Machine utilizes high-speed rotation and shearing forces to create stable emulsions with droplet sizes typically smaller than 5um, ensuring excellent emulsification results.

2. High Viscosity Capability: Designed to handle materials with a viscosity of up to 80,000MPaS, making it suitable for a wide range of applications in industries such as cosmetics, food, and pharmaceuticals.

3. Efficient Heating and Cooling: The machine features a jacketed heating system with precise PID temperature control, ensuring rapid heating and high temperature control accuracy. It also comes with a cooling water connection for effective cooling during operation.

4. User-friendly Design: Equipped with a user-friendly control system, either using buttons or PLC, the Vacuum Emulsifying Machine is easy to operate and allows for convenient customization of settings. The LED tank illumination and observation port with scraper wall provide clear visibility during operation.

5. Quality and Safety: Constructed with high-quality 316 stainless steel in direct contact areas, the equipment is hygienic and durable. It also incorporates extensive safety mechanisms, including a vacuum system for -0.093MPa vacuum level, insulation layer for heat protection, and various protective devices to prevent accidents and equipment damage. Easy to clean and maintain.

Parameters:

FQA:

Q: What is the maximum viscosity that this vacuum emulsifier can handle?

A: Our vacuum emulsifier is designed to handle high viscosity materials, with a maximum viscosity of up to 80,000MPaSo*.

Q: What is the emulsion stability achieved by this product?

A: Our vacuum emulsifier ensures excellent emulsion stability, with the resulting emulsion having droplet sizes typically smaller than 5umo.

Q: What are the available discharge methods for this vacuum emulsifier?

A: The vacuum emulsifier can be easily operated using either the pouring or bottom valve discharge methods.

Q: What is the vacuum level achieved by the included vacuum system?

A: The vacuum system provided with our vacuum emulsifier is capable of creating a vacuum level of -0.093MPa within the emulsification chamber.

Q: What material is used for the parts that come into direct contact with the product?

A: The parts that come into direct contact with the product are made from high-quality 316 stainless steel.

Q: How is the heating temperature controlled in this vacuum emulsifier?

A: The heating temperature is controlled using PID control, ensuring rapid heating and high temperature accuracy.

Q: Does this vacuum emulsifier have any safety features to prevent burns?

A: Yes, our vacuum emulsifier is equipped with a heat-insulated layer in the heating jacket, which protects the operator from burns.

Q: Are there any additional features to facilitate observation and cleaning?

A: Yes, our vacuum emulsifier is equipped with LED tank lighting and an observation port with a scrape wall, making observation and cleaning convenient.

Q: Does this product have any built-in safety mechanisms?

A: Our vacuum emulsifier is designed with various safety mechanisms to prevent accidents and damage, ensuring the safety of both the operator and the equipment.

Q: Can this vacuum emulsifier be customized for specific functions?

A: Yes, our vacuum emulsifier can be customized to meet other specific functional requirements.

Q: What is the basic configuration of the Vacuum Emulsifier?

A: The Vacuum Emulsifier comes with features such as an automatically lifting glass cover and a flip-over main tank for easy pouring. It is equipped with a high-shear homogenizer and a counter-rotating scrape-wall agitator with a 4mm Y-path. There are also two pre-processing tanks for water and oil phases, each with a high-speed dispersion system. The polished surfaces of the tanks meet hygiene requirements. To ensure uniform heat distribution, the system uses interlayer electric heating and can be cooled with water. The control can be done via buttons or a PLC system, which is user-friendly and easy to navigate.

Q: Does the Vacuum Emulsifier have a vacuum system?

A: Yes, the Vacuum Emulsifier is equipped with a vacuum system. This allows materials from the pre-processing tanks to be drawn into the emulsifying tank through negative pressure, enhancing the overall emulsification process.

Q: How is the temperature control of the Vacuum Emulsifier?

A: The Vacuum Emulsifier adopts a sandwich-style electric heating method, which ensures even heat distribution and high temperature control accuracy. Additionally, the system can be connected to a cooling water source for efficient cooling during operation.

Q: What control options are available for the Vacuum Emulsifier?

A: The control of the Vacuum Emulsifier can be done using either buttons or a PLC system. Both options provide a simple and clear interface, making it easy to operate for any user.

Q: How does the Vacuum Emulsifier machine ensure uniform heating and cooling?

A: The Vacuum Emulsifier machine adopts a sandwich electric heating method that ensures uniform heat transfer throughout the system. Additionally, the system is equipped with a cooling water system for efficient and effective cooling.

Q: What control options are available for the Vacuum Emulsifier machine?

A: The control of the Vacuum Emulsifier machine can be operated using buttons or through a PLC system. Both options provide a simple and user-friendly control interface.

Q: Is the Vacuum Emulsifier machine easy to use and operate?

A: Absolutely! The Vacuum Emulsifier machine is designed with a simple and clear control system, making it easy to use and operate. Whether you choose the button control or the PLC system, you'll find it user-friendly and intuitive.