High-Efficiency Recirculating Emulsifying mixer with homogenizer

Product Description:

The High Efficient Recirculating Emulsifier is an ideal equipment for producing creams, emulsions, ointments, gels, toothpaste, and food sauces. The core of the MC emulsification system is the fixed rotor homogenizer installed below the tank. This design ensures that all ingredients inside the tank pass through the homogenizer at least twice before being discharged. The materials are drawn into the homogenizer while it is running and pumped out through its conveying capability. The conveying capability of the homogenizer also powers the CIP cleaning process.

To accommodate the diverse needs of each customer, the MC emulsifier is available in two different versions: Hs and Vs. The Hs version features a horizontally mounted homogenizer, which improves the efficiency of powder material suction and reduces the machine's height. The Vs version, with its vertical-mounted homogenizer, offers higher cleanliness and is suitable for applications with stringent sanitary requirements.

As an emulsifier machine supplier, Nanyang Sinowin industry design and manufacture these fermentation facilities of sanitary and stainless steel with capacity from 5L to 6000L ,such as automatic vacuum emulsifying mixers ,mixing tanks,ribbon type horizontal mixers and reactors etc. that apply various viscosity materials to satisfy a wide range of production and be used in industries of pharmaceutical, cosmetics, chemicals, biological ,food, and beverages.OEM and CUSTOMIZED is available and acceptable with one-year warranty.Skilled engineers shall be arranged to the buyers’ site for guaranteed installation and commissioning.

Advantages:

- Unique and highly efficient mixing and recirculating homogenization system

- Equipped with sanitary-grade double-end mechanical seals

- Dust-free suction and rapid dispersion of powdered materials

- Reduces production time by 60% compared to the ZJR series emulsifier machine with recirculating system

- Built-in pump function in the homogenization system for faster discharge

- Comes with a CIP function for easy cleaning

- Customizable sterile emulsification system

- Can handle viscosities up to 100,000MPas

- More user-friendly operation interface and ergonomic design

- Minimum production quantity as low as 20% of the total volume

Key Features:

1. Superior Emulsification System: The Mixcore emulsifier is designed for efficient production of creams, lotions, gels, ointments, toothpaste, and food sauces.

2. Advanced Homogenizer: The core of the Mixcore emulsification system is the fixed-rotor homogenizer installed below the tank. This structure ensures that all ingredients in the tank pass through the homogenizer at least twice before discharge, creating a highly homogeneous product.

3. Versatile Design: The Mixcore emulsifier is available in H and V versions to meet different customer requirements. The H version offers improved powder suction efficiency and reduced machine height, while the V version provides higher cleanliness for applications with high hygienic requirements.

4. Time and Energy Saving: The recirculation system of the Mixcore emulsifier reduces production time by 60% compared to the ZJR series. The built-in pump in the homogenizer system also speeds up product discharge.

5. Customizable and Hygienic: The Mixcore emulsifier offers the option of a sterile emulsification system and features a hygienic-grade double-faced mechanical seal. It can handle viscosities up to 100,000MPas and has a user-friendly interface for easier operation.

Specification:

FQA:

Q: What is the core feature of the Mixcore efficient recirculating homogenizer?

A: The core feature of the Mixcore efficient recirculating homogenizer is the fixed-rotor homogenizer installed beneath the tank, ensuring that all ingredients in the tank pass through the homogenizer at least twice before being dispensed. This unique structure allows for efficient mixing and pumping of ingredients, as well as providing power for CIP cleaning.

Q: What applications is the Mixcore efficient recirculating homogenizer suitable for?

A: The Mixcore efficient recirculating homogenizer is ideal for producing creams, emulsions, ointments, gels, toothpaste, and food sauces. Its versatility makes it a perfect choice for various cosmetic, pharmaceutical, and food production applications.

Q: What are the differences between the H and V versions of the Mixcore efficient recirculating homogenizer?

A: The Mixcore efficient recirculating homogenizer comes in two versions: H and V. The H version features a horizontal installation of the homogenizer, which improves the efficiency of powder ingredient suction while reducing machine height. On the other hand, the V version has a vertical installation of the homogenizer, providing a higher level of cleanliness, making it suitable for applications with stringent sanitary requirements.

Q: Can the Mixcore efficient recirculating homogenizer meet different customer requirements?

A: Yes, the Mixcore efficient recirculating homogenizer is designed to adapt to the specific needs of each customer. With the availability of H and V versions, customers have the flexibility to choose the installation style that best suits their production demands and hygiene preferences.

Q1: What is the name of the product?

A1: The product is called the High Efficiency Recirculation Homogenizer.

Q2: What are the key features of the product?

A2: The key features of the High Efficiency Recirculation Homogenizer include a unique high-efficiency mixing and recirculation homogenization system, a hygienic-grade dual-end mechanical seal, the ability to dust-free suction and rapidly disperse powder materials, a 60% reduction in production time compared to the ZJR series homogenizer, a built-in homogenization pump for faster discharge, a self-contained CIP (clean-in-place) function, customizable sterile homogenization system, a maximum viscosity handling capacity of 100,000MPas, a user-friendly interface and ergonomic design, and the ability to produce batches as low as 20% of the total volume.

Q3: How does the recirculation system contribute to the efficiency of the product?

A3: The recirculation system in the High Efficiency Recirculation Homogenizer significantly reduces production time by 60%. This system allows for faster and more efficient homogenization and helps to shorten the discharge time, leading to increased productivity and improved overall efficiency.

Q4: Can this product handle high viscosity materials?

A4: Yes, the High Efficiency Recirculation Homogenizer can handle materials with a maximum viscosity of 100,000MPas. This makes it suitable for processing a wide range of high-viscosity substances, ensuring thorough mixing and homogenization.

Q5: Does the product come with a self-cleaning function?

A5: Yes, the High Efficiency Recirculation Homogenizer includes a self-contained CIP (clean-in-place) function. This allows for easy and efficient cleaning of the system, ensuring optimal hygiene standards and preventing cross-contamination between batches.

Q6: Can the product be customized for sterile homogenization?

A6: Absolutely, the High Efficiency Recirculation Homogenizer can be customized to meet the requirements of sterile homogenization. This ensures the highest level of cleanliness and purity for applications that demand a sterile production environment.

Q7: Is the product designed with user experience in mind?

A7: Yes, the High Efficiency Recirculation Homogenizer features a more rational operation interface and ergonomic design, prioritizing user-friendliness and ease of use. This design consideration enhances the overall user experience and facilitates efficient operation and control of the equipment.

Q8: What is the minimum production quantity this product can handle?

A8: The High Efficiency Recirculation Homogenizer can handle production batches as low as 20% of the total volume. This flexibility makes it suitable for both small-scale and large-scale production needs, allowing for efficient processing even with smaller quantities of materials.