Mixing facilities for Bio-Fermentation

Description:

I. System Composition:

The bioreactor engineering system consists of fermentation tanks, air handling systems, steam purification systems, electrical control systems, temperature control systems and pipelines, valves, auxiliary systems, sensors, primary instrumentation systems, lower-level control systems (on-site PLC control system, secondary instrumentation), upper-level control systems etc,.Sinowin industry supply these industry stainless steel and sanitary facilities for the biomass Fermentation Engineering with the turn-key solution.

II. Technical Parameters:

- Nominal Volume: 100-1000L-10T

- Liquid Loading Coefficient: 65-80%, with 70% suitability

- Tank Configuration: Special 304 stainless steel material

- Stirring System: Top entry mechanical stirring system; sterile mechanical seal system; removable direct current stirring motor for easy disassembly and sterilization

- Comes with 2 layers of flat impellers, high-efficiency defoaming paddle; optional impellers such as inclined blades, bent blades, and axial flow impeller; infinite speed regulation, digital set speed control

- Structure: Desktop type fermentation tank, compact structure, elegant appearance, easy operation

- Ventilation System: Deep ventilation, equipped with stainless steel ring distributor; glass rotor flowmeter display, pressure gauge display, manual valve for flow adjustment

- Equipped with high-efficiency sterilizing filters from PALL, with a filtration accuracy of 0.2μm

- Requires external compressed air, equipped with high-quality water removal and stable pressure supply device; optional mass flow controller for automatic air flow control

- Temperature Control: Online detection, digital setting, automatic/manual control; German Pt-100 temperature probe and digital temperature meter; built-in electric heating device and external cooling water for automatic temperature control

- pH Control: Online detection, automatic regulation with 1 or 2 peristaltic pumps for adding alkaline or acid solution; imported Swiss Mettler/Hamilton pH electrode, can withstand high-temperature steam sterilization

- Dissolved Oxygen (DO): Online detection, range of 0-* or 0-200%; imported Swiss Mettler/Hamilton DO electrode, can withstand high-temperature steam sterilization; optional linkage control with stirring speed

- Feeding Control: Provided with 1 peristaltic pump for timed proportional feeding, with cumulative display and recording of feeding amount

- Antifoam Method: Conductometric foam electrode, automatic alarm for abnormal foam conditions; comes with 1 peristaltic pump for automatic/manual addition of antifoam agent, with cumulative display and recording of feeding amount

- Control System: Equipped with industrial-grade bio-control system, using Siemens PLC controller, 32-bit true color touch screen operation interface, full functions, stable operation; optional simplified instrument control system (Type A)

- Sterilization Method: Can be sterilized in place or out of place (the company can provide a stainless steel inner pot with a fully automatic vertical high-pressure sterilizer)

- Optional Features:

1. Multi-route feeding

2. Feeding by weight

3. Oxygen-enriched bypass

4. Online detection of oxidized-reduced potential

5. Automatic detection and control of air flow

6. Total gas production measurement system, instantaneous gas production rate system

7. Online detection of tail gas CH4, O2, CO2 content

8. Online detection of methanol (ethanol) content

9. Online detection of glucose, specific amino acids

Ⅲ.Product Features:

The Bioreactor System allows for in-place or out-of-place sterilization, ensuring safety and reliability. It provides accurate culture medium concentration and clear observation. It features special mechanical seals that provide reliable sealing. The system also has a strong stirring power, clear observation, and easy disassembly. It is user-friendly and can even adapt to coarse wort medium:

1. High-quality Materials: Made with special 304 stainless steel material, ensuring durability and reliability.

2. Advanced Technology: Equipped with a top-entry mechanical agitation system, sterile sealing system, and digital temperature control for precise and efficient fermentation processes.

3. Flexible Configuration: Available in various sizes from 100L to 10T, allowing for customization according to specific needs.

4. Comprehensive Control System: Incorporates an industrial-grade bio control system with a Siemens PLC controller and a 32-bit color touchscreen interface for stable and user-friendly operation.

5. Versatile Applications: Suitable for a wide range of fermentation processes, including the production of biofuels, pharmaceuticals, and industrial enzymes.

6. Reliable After-Sales Support: Our company offers optional additional features, such as multi-feed, online monitoring of gas composition, and automatic control of air flow, to meet customers' specific requirements.

Ⅳ.Product Advantages:

- Advanced system composed of fermentation tank, air handling system, steam purification system, electrical control system, temperature control system, and more

- Versatile nominal volume options from 100L to 10T, catering to various production scales

- Specialized 304 stainless steel material for durable tank configuration

- Powerful and efficient stirring system with easy disassembly for sterilization

- Comprehensive control system with real-time monitoring for precise temperature, pH, dissolved oxygen (DO), and feeding control

- Compact and aesthetically pleasing design for easy operation

- Deep aeration system with stainless steel ring distributor and high-efficiency sterilization filter

- Accurate temperature control with Pt-100 temperature probe and digital display

- pH regulation with automatic alkaline or acid dosage, high-temperature steam sterilizable electrodes available

- DO detection with wide range and optional linkage control with stirring speed

- Foam control with conductive foam electrode and automatic/manual antifoaming agent dosage

- Tank made of special 304 stainless steel for optimal durability and contamination prevention

- High-quality components such as American PALL sterilization filters and Swiss Mettler/Hamilton pH and DO electrodes

Ⅴ.Applications:

- Ideal for bioengineering processes including fermentation, microbial growth, and bioproduction

- Suitable for various industries such as pharmaceuticals, biotechnology, and food production

Ⅵ. After-Sales Services:

- Comprehensive technical support for installation, operation, and maintenance

- Responsive customer service for any inquiries or issues

- Optional accessories and customization options available for specific needs