Microbial Fermentation system

Product Description:

The Microbial Fermentation System is designed to utilize microorganisms under optimal conditions to convert raw materials into valuable products through specific metabolic pathways. The level of microbial fermentation production primarily relies on the genetic characteristics of the strains and the cultivation conditions.

Nanyang sinowin industry is specilized in the Microbial Fermentation technology for decades years .With a wide range of applications in industries such as pharmaceuticals, food, energy, chemicals, and agriculture, the field of fermentation engineering has revolutionized various aspects of human activities. In the medical industry, it has paved the way for novel drug development and production. In the food industry, it has enabled the production of fermented foods and beverages. In the energy industry, it has contributed to the production of biofuels. In the chemical industry, it has facilitated the synthesis of valuable compounds. In agriculture, it has been utilized for gene modification in plants, biological nitrogen fixation, engineering insecticidal bacteria as biopesticides, and microbial feed development. Additionally, microbial fermentation plays a crucial role in environmental protection efforts.

The Microbial Fermentation System integrates cutting-edge technology and sophisticated equipment to provide a reliable and efficient platform for conducting fermentation experiments and scaling up production processes in various industries. It offers precise control over cultivation conditions such as temperature, pH, agitation, and aeration, ensuring the optimal growth and metabolic activity of microorganisms. The system also provides real-time monitoring and data analysis capabilities, allowing researchers to evaluate fermentation performance and make data-driven decisions.

Features of Our microbial fermentation system :

Tank Material:

Made of high-quality stainless steel 304/316L for enhanced durability and corrosion resistance.

Loading Coefficient:

Provides a loading coefficient of 80%-90%, ensuring efficient fermentation processes.

Mixing Methods:

Choose from flat-blade, inclined-blade, curved-blade, or arrow-blade mixing methods based on customer requirements.

Structure Types:

Available in floor-standing or American-style frame structure options.

Sterilization Methods:

Choose between steam sterilization or electric heating sterilization for effective bacteria elimination.

Aeration Control:

Offers manual or automatic control for precise aeration management.

Standard Interfaces:

Includes temperature control, inoculation port, feeding port, exhaust port, discharge port, pH monitoring, dissolved oxygen monitoring, etc.

Temperature Control:

Equipped with jacketed water bath electric heating or jacketed thermal oil electric heating for accurate and stable temperature control.

Feeding Control:

Features PID fully automated setting with peristaltic pump switch control for automatic feeding and dosing.

Foam Control:

Automatically detects and controls foam formation with PID measurement and peristaltic pump addition of anti-foaming agent.

Pressure Control:

Manual control (automatic control optional) with clear display for efficient pressure management.

Mixing Control:

Direct-coupled mechanical mixing system with top-mounted mechanical seal, equipped with DC or AC motor and stepless or variable frequency speed regulation.

Options include gas-lift mixing, mechanical mixing, brand reduction gear, and brand variable frequency speed control.

Control System:

Utilizes TL-FACS fully automatic fermentation control system with LCD touchscreen interface and PLC controller. Real-time measurement and automatic control of temperature, stirring speed, pH value, DO value, foam control, multi-channel feeding, acid addition, alkali addition, pressure, and air flow. Offers digital setting, quick calibration, measurement data display, storage and printing, password management, and communication interface for connection with upper computer. TL-FACS-M bioprocess control system also available for multi-tank or multi-level fermentation systems with additional measurement and control features.

Advantages:

Tank and pipelines are sterilized in place, ensuring safety and reliability. Equipped with two-speed turbine disc mixer (flat-blade, inclined-blade, or curved-blade) with adjustable height and baffle for improved liquid blending and gas dispersion, facilitating efficient oxygen absorption.

1. High-quality materials: Our microbial fermentation system is built with stainless steel 304/316L, ensuring durability and corrosion resistance.

2. Versatile design: With options for flat leaf, inclined leaf, curved leaf, or arrow leaf agitation, our system can be tailored to meet your specific requirements.

3. Advanced control features: Equipped with TL-FACS automatic fermentation control system, our system offers precise control of temperature, agitation speed, pH, dissolved oxygen, foam, and multiple feeding channels.

4. Reliable sterilization: The system utilizes steam or electric heating sterilization methods, ensuring thorough sterilization of the tank and pipelines.

5. Efficient mixing capabilities: Our system features dual-speed turbine disc agitators with adjustable height and baffle plates, promoting uniform mixing and optimal gas dispersion for enhanced oxygen absorption.